CAREER IN AVALA ADA

If you are motivated by the passion to turn ideas into reality, if you believe in challenges that drive the creativity and create confidence in products, coworkers and clients, then join the team that lends its heart and knowledge in order to achieve the

Development

Technical support - Technical support is composed of a team of people, concerned with defining the technological process and making calculations. This team produces work orders for both production lines and also makes daily production plans.

 

Preparing the press
Production of graphic forms for offset and flexo printing
•    CTP (Computer to Plate):
Offset illumination lighting at:
Luscher Xpose B1 format
Trendsetter 1600 Platesetter
VLF Quantum B0 format
•    Illumination of graphic films: Dolev 800
•    Production of flexo printing photopolymeric forms:
Lighting and developing polymers on the Combi F III BASF machine.

Installation of the flexo form on the JM Heaford machine.
• Color preparation:
Modern system with accompanying software for mixing offset and flexo from basic sources.
• Design and production of tools:
The projects are realized by a team of people with years of experience in the field of packaging with the help of state-of-the-art equipment and software.
Production of test samples, varnishes, pertinex plate for counter forms as well as the production of basic and auxiliary, straight and rotational tools for punching in laser technology are available.

Creating graphical forms for offset and flexo printing
•    Offset forms for printing on chrome cardboard are produced by CTP technology (Computer to plate) on Luscher thermal laser illuminator, via which a quality raster point is achieved.
The format of the CTP illuminator is B1. Sheet development is done on the machine Gunz&Jensen.
Control of the sheets is done by IC plate instrument.
•    Flexo form for printing on corrugated cardboard is done by illuminating and developing photopolymer plates on Combi F III BASF machine.
•    For illumination, graphic film is also used, produced on Dolev 800 machine. Control of the film is done by IC plate instrument.
•    Finished flexo form is obtained by mounting photopolymer on JNHeaford machine for assembly. On this machine, there is also an option for producing the contact proof.

 

Trendsetter VLF Quantum Platesetter 1600 (F-speed) Print Console

  • thermal technology 830 nm Thermal IR
  • Max. Format 1145 x 1430mm
  • 12 plates / 1h
  • Resolution-2400dpi
  • Screening 200 lpi

imag1157

Kodak Prinergy Workflow (1 bit Tiff)

Machine: G & J Tiger 125

•    Flexy form for printing on wavy machine is made by highlighting and developing photopolymer panels on the machine Combi F III BASF.
•    To illuminate is used a graphic film made in the machine for illuminating Dolev 800. Control is done by IC instrument.
•    The final flexo form is obtained by the machine JNHeaford assembly. This machine provides possibility of making the testing sample.

 

CTP-slika
CTP illuminator

 

•    Flexo printing form on corrugated cardboard is done by illuminating and developing photopolymer plates on Combi F III BASF machine.
fotopolimer slika
Photopolymer Illuminator

 

•    For illumination, graphic film is also used, produced on Dolev 800 machine. Control of the film is done by IC plate instrument.

 

Dolev 800 slika
Film illuminator

 

•    Finished flexo form is obtained by mounting photopolymer on JNHeaford machine for assembly. On this machine, there is also an option for producing the contact proof.
•    Machine for mounting photopolymer images

•    Color preparation- at Avala Ada, is made from the basic colors, where we can get every hue from the Pantone color chart. For corrugated cardboard we work with Stork color kitchen, while for chrome cardboard each color is picked via INK Formulation software, and the color is measured with SpectroEye instrument.

 

New projects

• Avala is engaged in the development and improvement of new projects. Printing adjustment project of the intaglio printing technique to offset technique, for big world companies such as: Philip Morris, British American Tobacco.
•    Project of LCC varnishes implementation and obtaining the structural effect

•    Designing and manufacturing of tools - carried out by a team with many years of experience in the field of development and designing of tools, equipped with the most modern equipment

Preparation of the test samples - Test samples are produced by the Elcede plotter, based on the provided technical drawing or on the proposition made by the tool designing team. The plotter can produce varnish forms and pertinex plates for counter forms.
•    The department also possesses the DieCAD program for projecting unfolded commercial or transport packaging.
•    Within the Department for Tool Development, we have the Laser ELCEDE, with the function of cutting flat or rotating die-cut forms.

 

AvalaAda-laser2
Laser ELCEDE
•    All cutting and creasing rules, as well as perforations, are flexed and cut on the Coilmate machine at our department.
•    We are also offer technical and practical support, as well as the possibility of making the concept deign for commercial or transport packaging by Ecma and Fefco standards, as well as the preparation of test samples.

 

Service Activity in Avala Ada

Manufacturing of die-cutting tools with laser:
•    Flat tools with max format of 1600x1200mm, with the possibility of making supporting rejectors
•    rotatory, with standard diameters of (D) 177mm, 385mm and 487,3mm.
Photopolymer manufacturing :
Format of photopolymer 4,32mm is: 120x900mm, Format of photopolymer 6.35mm is: 1200x900mm
Development of graphic film :
Max format of graphic film is 1100x800mm
Photopolymer mounting and preparation of the contact proof :
We offer services of mounting photopolymer according to the technical drawing
Preparation of the contact proof for offset printing :
Preparation of print-proofs of all sizes, max. format B1 by Fogra standard
Preparation of offset and flexo colors:
Possibility of preparing the colors by PANTONE Color Chart or by a specific, provided sample.
Production of blank samples for commercial and transport packaging :
up to the max format of 1600x1200mm (format of the sample in unfolded form) on Elcede plotter.
Contact persons :
Production of photopolymer, film, assembly and test print: +381 11 2075 536, contact person Zorica Nikolić
Creation of tools and samples: +381 11 2075 581, contact person Dejan Miljković